Bugatti lifts curtain on Chiron production line

Building and testing any production car is a fiendishly complex undertaking, but some cars require more time and attention than others – Bugatti’s new supercar, for example. Production of the Bugatti Chiron has officially started in Molsheim, and the company has peeled back the curtain to show the world how 1,800 individual parts come together to make someone’s dream a very, very expensive reality.

The production process starts, as you’d expect, with the customer nailing down the final specification of their car. Potential owners sit down with a consultant from Bugatti and run through the full range of options, choosing from a huge palette of standard paints and eight different carbon fiber weaves for the exterior before moving to the interior.

Here’s a hot tip: if you’re not good at making decisions, don’t try and configure the cabin of a Chiron. As if choosing between 31 different types of leather and eight shades of suede wasn’t enough, you can select a dizzying array of carpet, seatbelt and stitching options. And if that still isn’t enough, the team at Le Maison Pur Sang is able to make an owner’s most intricate fancies come to life with custom paint finishes, interior trims and option packs.

Once the customer has signed off on their final configuration, a production slot is assigned to the car and parts are ordered, starting a process generally spanning nine months. Before all the additional parts arrive, the naked bodyshell is assembled and sent to the paint shop, where it’s lavished with up to eight coats of paint. Each layer is done by hand, sanded back and polished before the next is applied – while cars with naked carbon fiber on the outside go through a separate, equally time consuming process.